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Alternators
Every alternator is tested
under simulated work load conditions through computer
controlled tester.
Maximum charging capabilities
Meets
or exceeds O.E.M. specifications
Passes
unique 12 point production testing
Unit:
100% full load & low speed tested for OEM amperage
and voltage output
Voltage
regulator: 100% tested; Replaced with new as necessary
Brushes:
100% new
Bearings:
100% new, sealed or shielded, packed with high temperature
grease
Rotor:
100% tested for proper output & replaced as necessary
Stator:
100% tested for proper amperage, insulation integrity
& phase balance. High temperature windings
Drive
shaft: 100% gauged & polished
Slip
rings: 100% new, or remachined to less than or equal
to .05 mm runout
Rectifier
& diodes: 100% tested & replaced if required
with higher amp rated diodes
Bearing
seat: 100% gauged & remachined where needed
All
fans & pulleys: 100% checked, plated or painted.
Fan straightened and pulley replaced with new if needed
Hardware:
100% new, plated
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Starters
Unit: 100% full load and free-run tested for OEM torque,
amp draw & RPM
Brushes:
100% new
Brush
plate: 100% checked, cleaned and realigned as necessary
Drive:
100% new rollers, springs and rollers lubricated with
high temperature grease
Drive
gear: 100% chamfer checked, remachined or replace with
new if needed
Bushings:
100% new, self-lubricating
Solenoid:
100% disassembled and tested for pull/hold strength.
Checked, cleaned and refaced contacts; replaced with
new if needed
Solenoid
cap: 100% checked and replaced with new high temp cap
when needed
Brush
holder: 100% checked, cleaned and realigned if needed.
Armature:
100% tested, gauged and shimmed, and straightened if
necessary
Commutator:
100% remachined to less than or equal to .05 mm runout
Field
coil: 100% tested for proper resistance, insulation
integrity and continuity. Rewind or replaced with new
as needed
Permanent
magnets: 100% tested for field strength
Shift
lever, pivot and contact points: 100% lubricated
Housings:
100% checked, cleaned and dipped for corrosion and rust-proofing
Hardware:
100% new, plated
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